Toll Blending
Find customized liquid and powder toll blending solutions backed by precision, scalability and unmatched confidentiality for your formulations.
Your Partner for Reliable Toll Blending Solutions
Royal Chemical specializes in chemical toll blending for both liquid and powder products, delivering unmatched quality, consistency and confidentiality. With over 86 years of experience, we blend a wide range of formulations for a broad range of industries.
Our rigorous onboarding process features an extensive checklist to gather key requirements upfront, preventing errors and streamlining production. Our expert team works closely with clients to understand every detail, ensuring dependable results from the very first batch.
With five plants across the U.S., Royal Chemical provides unmatched redundancy and reliability. When natural disasters or unforeseen events happen, we are equipped to keep your business running smoothly. Quick service when it matters most ensures your operations continue uninterrupted.
Scalable Chemical Toll Blending for Liquid & Powder Formulations
We provide scalable toll blending services for both liquid and powder formulations. With state-of-the-art equipment and the ability to expand operations across our plants, we help clients scale efficiently to meet growing demand while maintaining consistent results.
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Liquid Blending Capabilities:
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Over 60 mixing tanks
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Tank sizes from 220 to 8,000 gallons for flexible batch sizes
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Stainless steel, poly, Hastelloy and glass-lined vessels for various formulations
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High-shear mixers to handle viscous and foamy products
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Deionized and reverse osmosis water feed systems for precise formulation control
Powder Blending Capabilities:
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Four powder mixers
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Batch sizes ranging from 1,000 to 7,000 pounds to meet both small and large needs
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Paddle and ribbon mixers with spray bars for accurate liquid additions
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Pneumatic material delivery from silos for high-volume production
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Specialized expertise in corrosives and complex powder formulations
Comprehensive Support for Every Step of Toll Blending
Royal Chemical’s consultative approach simplifies toll blending from start to finish. Our professional quality system, extensive onboarding process and technical expertise ensure we meet your needs the first time, every time.
What We Offer:
- Technical transfer packet development for seamless production
- Material sourcing and procurement to streamline supply chains
- Regulatory support, including SDS and label review to confirm compliance with industry regulations, along with guidance on packaging and labeling requirements
- Recommend trusted third-party partners for formulation development when needed
- Flexible lead times: two days for stock items, 10 days for large packs and 20 days for small packaging
Dedicated to Quality,
Scalability & Expertise
Extensive systems, experienced personnel and flexible capacity to meet growing production needs.
Comprehensive Onboarding
A detailed checklist-driven onboarding process ensures every requirement is captured, reducing errors and improving dependability.
Professional Quality System
ISO 9001-certified quality processes combined with batch production systems deliver consistent, reliable results every time.
Ironclad Confidentiality
We safeguard your proprietary formulations with strict confidentiality and no competing in-house products, giving you complete peace of mind.
Redundant Operations
With multiple locations offering similar capabilities, production stays on track and shipments continue, even during natural disasters or disruptions.
Scalable Capacity
Batch processing systems support continuous runs for efficient, high-volume production without interruptions.
Expertise & Collaboration
Our consultative approach and technical expertise ensure you receive tailored solutions that match your exact needs.
FAQs
Find answers to common questions about our toll blending capabilities, processes and how Royal Chemical supports your production needs.
What is the minimum order quantity (MOQ) for powder blending?
The minimum order quantity for powdered products is 1,000 pounds.
Are the capabilities of all five plants the same?
All five plants are equipped for liquid blending and packaging. The Ohio facility is the only location that also processes powdered finished goods.
What types of dry products are not a fit for Royal Chemical?
We blend a wide range of chemical products but do not process pellets, tablets or combustible dusts.
Does Royal Chemical supply the materials?
Yes, most customers rely on us to source materials. We purchase over 2,000 materials from 450 suppliers, offering strong supply chain relationships and cost efficiency. If preferred, we can work with customer-supplied materials as well.
What is the minimum order quantity (MOQ) for liquid blending?
The MOQ for liquid blends is 220 gallons for pails and larger packaging or 1,000 gallons for bottled products. Our largest batch size is 5,000 gallons, with scalability for larger projects.
What types of liquid products are not a fit for Royal Chemical?
We do not process known carcinogens, mutagens, combustible dusts or flammable finished goods. Flammable raw materials are acceptable if the finished product's flashpoint exceeds 100 F.
Recent Blog Posts
Find insights, tips and industry trends in chemical manufacturing, logistics and scaling your business, all from the experts at Royal Chemical.
Access Consistent, Scalable Toll Blending Expertise
Partner with Royal Chemical for precision toll blending, reliable scalability and secure handling of your formulations.